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轉爐下渣檢測與控制系統
詳細介紹

一、系統簡介
轉爐出鋼過程中由轉爐進入大包的渣是大包鋼水回磷的最重要因素,而檢測出鋼過程中的下渣量則是關鍵環節。本系統使用計算機視覺技術,從轉爐出鋼注流鋼水和鋼渣的輻射特征入手,根據熱像儀實時采集的鋼水與鋼渣圖像的發射率不同,結合圖像處理技術,辨識鋼水和鋼渣,并實時采集出鋼過程中相關的工藝參數,結合具體的鋼種要求,啟動閘閥擋渣機構,實現轉爐下渣的檢測與控制。
目前本系統已經申請了國家專利,并在多個現場得到應用。以某個現場應用為例:結合轉爐滑動水口,采用該裝置后擋渣成功率達到99%,普碳鋼(以Q235為例)鋼水回磷量分別由40.0ppm下降到23.6ppm(相比于目前廣泛使用的擋渣球和擋渣塞);對于優鋼(ML08AL為例)與擋渣塞比較,鋼水回磷量由31.1ppm下降到21.1ppm,脫磷效果明顯。該裝置從2007年4開始投入運行,按該廠年產400萬噸鋼計算,一年可增加效益3120萬元。
二、技術指標
下渣檢測成功率:大于98%
響應時間:50毫秒
安裝體積:1000×400×500mm(長×寬×高)

版權所有:沈陽泰合冶金測控技術有限公司 網站備案:遼ICP備09010355號-1

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