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連鑄坯表面溫度測量系統
詳細介紹

一、系統簡介
國內外連鑄控制系統的設計中有鑄坯表面溫度這一參數,但由于無法穩定測量而不能實現,其原因:①隨機產生的氧化皮發射率難以確定;②水膜、水霧干擾;③高溫、粉塵影響等;都給準確測量帶來很大困難。因此,鑄坯表面溫度測量一直是尚未解決的國際難題,也是目前無法實現閉環控制的原因。
本系統創新性提出熱像儀、紅外單點測溫儀、模型耦合濾波的測溫方法來解決上述問題。主要內容包括:①使用高分辨率熱圖像儀通過濾波算法消除氧化皮的影響;②通過測量值與模型計算溫度值的匹配,提高測量值的穩定性;③使用比色測溫儀校準熱像儀,保證測溫系統的準確性。本系統已申請中國、臺灣、美國、巴西、俄羅斯等國家發明專利,目前已獲中國、俄羅斯授權;并獲國家863項目資助。近年來在南鋼、三鋼、安鋼、冶鋼等現場工業應用結果表明:本系統能夠準確測量鑄坯表面溫度,測量穩定性達到±7℃,可以作為反饋控制參數進入二冷配水系統。
二、技術指標
測量范圍:800℃~1200℃
測量穩定性:±5℃
響應時間:1秒

版權所有:沈陽泰合冶金測控技術有限公司 網站備案:遼ICP備09010355號-1

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