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中間包鋼水液位測量系統
詳細介紹

一、系統簡介
國內500臺連鑄機、國外1000臺連鑄機無一能對中間包鋼水液位進行測量,其難點在于現有技術不能測量漂浮在鋼水上面覆蓋層的厚度,這是亟待解決的難題。
本系統首次提出利用溫度梯度測量鋼水液位原理及技術,實現鋼水液位、覆蓋層厚度的測量,具體內容包括:測量標識物溫度場分布和幾何測量模型的建立與計算、幾何畸變位姿自校準、結渣/流渣條件下溫度梯度分界面準確識別。本研究已申請中國、臺灣、美國、韓國、巴西、印度等國家發明專利,并已獲中國授權,同時獲得國家863項目科研經費的支持。
液位測量裝置目前已幾家鋼廠推廣應用,并與國內許多鋼廠簽訂了技術合作協議。應用結果表明:本系統可實現準確可靠的中間包鋼水液位測量,液位測量值平均偏差為±10mm,結合尾坯優化控制,可使每個澆次鋼水收得率提高1噸,系統具備良好的應用前景。
  
二、技術指標
精度:±10mm
量程:500mm
響應時間:1秒
測量對象:鋼水液位、渣層厚度
安裝方式:掛壁式、中包車、大包平臺
安裝體積:按照鑄機尺寸設計
 

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